Linear actuators in medical devices

Precision in Motion: How to Choose Linear Actuators for Modern Medical Devices

Nataliia Borysko
Nataliia Borysko
Content Copywriter

In the high-stakes world of modern healthcare, even the smallest component of a medical device can have significant implications for patient outcomes and clinical workflows. One such component, linear motion technology, is quietly transforming the industry. From subtle adjustments in hospital beds to ultra-precise motions in robotic surgical systems, linear actuators are redefining how medical devices perform.

As the demand for smart, efficient, and hygienic equipment grows, actuators play a growing role in enhancing patient care, automating workflows, and increasing device adaptability. Let’s delve into it in this dedicated blog post.

Types of Linear Actuators and Their Role in Healthcare

Linear actuators generate straight-line motion and are typically available in three types:

  • Electric
  • Hydraulic
  • Pneumatic

Of these, electromechanical actuators have become the preferred choice in medical settings, thanks to:

  • Clean, compact design
  • Highly controllable and repeatable motion
  • Compatibility with sensitive environments

They are commonly used in:

Key Criteria for Selecting Medical-Grade Actuators

Choosing the right linear actuator involves more than just matching technical specs. You must evaluate the specific demands of each medical application.

Consider the following:

  • Load Requirements: Differentiate between static (stationary support) and dynamic (during movement) loads.
  • Stroke Length and Speed: MRI tables may need long, smooth travel, whereas infusion pumps require short, rapid, repeatable movement.
  • Precision and Repeatability: Especially critical in surgical and diagnostic tools.
  • Noise Levels: Low-noise actuators help maintain a calm atmosphere in recovery zones.
  • Size Constraints: Compact, low-profile designs are often needed in space-limited devices.

These functional needs are increasingly paired with demands for intelligence. Modern actuators often feature:

  • Integrated position sensors for real-time feedback
  • Compatibility with advanced control systems
  • Modular or customizable designs to fit unique OEM device architectures

Ensuring Safety and Compliance

With performance requirements defined, the next priority is regulatory and environmental compliance. In clinical settings, actuator systems must align with internationally recognized standards:

  • ISO 13485 for medical device quality management
  • IEC 60601 for electrical safety

Additionally, actuators must be:

  • Ingress Protected (IP-rated): Resistant to dust, fluids, and cleaning chemicals. The PA-04 from Progressive Automations can be a good example of the actuator for medical equipment with the IP66 protection.
  • Hygienically designed: Washdown-ready and corrosion-resistant
  • Prepared for outages: Including redundant actuators or battery-powered fallback systems

These considerations ensure not only compliance, but uninterrupted care delivery during power disruptions or hardware failures.

Choosing the Right Electric Actuator for Medical Applications

Electric actuators are the preferred choice in medical devices due to their superior precision, cleanliness, and ease of integration with digital systems. Compared to fluid-powered systems, electric actuators offer quiet, maintenance-free operation and compact form factors—critical features in healthcare environments.

Within the electric actuator category, several types serve different performance needs:

·        DC Actuators – Simple, efficient, and reliable for applications such as patient beds, exam chairs, and basic lift systems.

·        Stepper Motors – A cost-effective option for moderate-precision tasks like automated sample handling or infusion pumps, where repeatability is important but feedback isn’t critical.

·        Servo Actuators – The most advanced option, providing closed-loop control and high-precision motion. Ideal for surgical robotics, diagnostic imaging, and other applications requiring responsive, real-time feedback and fine-tuned positioning.

By understanding the capabilities of each electric actuator type, medical device designers can match the right technology to their application's performance, safety, and compliance needs.

Explore our collection of electric linear actuators, from micro to industrial capabilities!

Why the Right Supplier Matters

Even the best actuator will fall short without a capable supplier. Choose a partner who understands the unique demands of medical technology and can support your development process from concept to launch. Look for suppliers who offer:

  • In-depth technical and regulatory expertise
  • Support for customization and integration
  • Fast lead times and consistent quality
  • Documentation for compliance and risk management

The right partnership can streamline development, reduce risk, and shorten time to market.

Final Thoughts

As medical devices become smarter and more connected, expectations for actuator performance will only rise. It’s no longer enough to simply move a mechanism. Engineers must now consider long-term reliability, real-time feedback, regulatory demands, and seamless integration into digital ecosystems.

By collaborating with a trusted actuator specialist, device manufacturers can build medical technologies that meet today’s challenges—and tomorrow’s.

Ready to dive deeper? Visit the following resources for specs, guides, and expert support:

 

Nataliia Borysko

Redactor de contenidos técnicos en Progressive Automations, Progressive Desk y Progressive Bed
Nataliia es una escritora apasionada con un inmenso amor por los idiomas y una doble formación académica en lingüística y marketing. En su trayectoria profesional, Nataliia ha trabajado como comercializadora de productos, analista de inteligencia competitiva y redactora de contenidos de marketing para empresas multinacionales.