5 Tips On Actuator Installation

5 Tips On Actuator Installation

Anna Sapiga
Anna Sapiga
PA Engineer
by Ajay Arora

Proper actuator installation is key for best performance.

If your linear actuator has been installed correctly, it'll perform better over time and live through its complete life cycle. Use our tips as a checklist before you turn on your project. The risks of improper actuator installation mean two things. First, your actuator may not perform the way you want it to. It may not have enough room, it could bind, or it could stop working altogether. Second, improper installation could mean your actuator lasts for much less of its expected life than you thought.



1. Centered Load

Never install your load away from the center of gravity. If you're mounting your actuator device on an angle, make sure the load gets pushed so that an equal amount of pressure is placed on both sides. Over time, an uneven load can wear away on one side and significantly reduce the lifespan of your actuator in the form of binding.

Avoid side loading. Side loading puts too much stress on the actuator and will cause binding over time. Side loading means that the load is being mounted off-center and perpendicular to the actuator, causing pressure to build up on one side of the actuator and this will damage the device.

2. Duty-Cycle Check Double Check

Before installing an actuator and turning it on, always make sure the duty cycle of your actuator can handle what you're asking of it. Progressive Automations' actuators run a duty cycle of up to 25%. If you need a better understanding of what duty cycle is and why it matters, you can visit this page for more information.

3. Limit Switches Working?

Those internal limit switches tell your actuators it's time to stop and move the other way. If a limit switch isn't working correctly, the actuator might run past its length and do damage to your project. This can be a problem if the area your actuator is installed in has limited space requirements. If you find your limit switches aren't working correctly or they aren't set where you want them to be, think about purchasing external limit switches. These can be installed on the outer portion of the device, anywhere along the stroke.



4. Weather Update

Is your application going to be operating outside? Extreme weather conditions have an effect on how well your actuator will work. All electric actuators have a minimum and a maximum operational temperature. Your manufacturer will be able to let you know what those are.

5. Proper Specs

Finally, before you turn everything on, is your actuator truly spec'd correctly? Depending on the type of device you have and your application, you may have your own unique specifications. Double check your speed, voltage, stroke length, IP rating, dimensions and your other specs to make sure everything will run smooth once you turn it on. Unforeseen consequences can be costly.

Still have questions? Call us! 1.800.676.6123



Progressive Automations is here to answer all your questions about installing your actuator. Contact our customer service department to get the help you need and the expert advice that will set your automation application in motion.
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